For the second year in a row the Community Foundation of South Puget Sound will sponsor 4-H Team 5295 Aldernating Current FIRST Robotics of Mason County. We are extremely grateful for their continuing support. Funds will be used to support our district competitions: travel, coach stipend, and uniforms. Since 1989 the foundation supports local non-profits in Mason, Thurston, and Lewis counties. In 2014 the foundation awarded $887,000 in grants; $100,000 went to Youth Development. Community Foundation of South Puget Sound
How do some teams stack totes five or six tall and others only one or two? In Team 5295's best match (Shorewood match 61) we stacked two totes with a green recycle can on top.
FIELD TRIP SUMMARY: DTI SPONSORS TEAM 5295 Team 5295 "Aldernating Current" and Team 4450 "Olympia Robotics Federation" toured Diamond Technologies Incorporated (DTI) manufacturing facility in north Olympia. DTI is the only U.S. firm machining precision orifices from ruby, sapphires (second hardest material in the world), and primarily diamonds (the hardest material in the world) for use in industrial manufacturing. A spectrometer on NASA's Mars Rover "Curiosity" contains a part made at DTI. Wearing safety glasses brought from our home pits, we toured the lathe room and the diamond room. At the conclusion of the tour, DTI General Manager Perry Hanchey agreed to sponsor Aldernating Current. DTI will machine parts for the team. Students will prepare datasets to support this manufacturing effort. DTI sponsors Team 4450 starting in 2015.
ATTENDING Jaeden H., Jonathan R., Kiery E., Tyler C., and mentors A.Walker and J.Wright attended for Team 5295. Eight students and four mentors (P.Cook, R.Corn, W.Murray, and M.Pelle) attended for Team 4450. Our host was DTI General Manager Perry Hanchey. Students were very thankful for this opportunity. WATER JET Many aerospace companies use water jets to cut parts from graphite composites, aluminum, titanium, steel, and inconel. In a water jet highly pressurized water is passed through an orifice which creates a vacuum for garnet, most commonly sand, which cuts the part. The water jet is so fast (three times the speed of sound) that it can cut rolls of toilet paper without making the paper wet. Machining graphite composites with metal cutters creates highly flammable dust; a water jet does not, making it much safer. MACHINE LATHES Machine lathes are used to create parts from blocks of metal. Aerospace firms primarily use three-axis lathes (medium cost) and sometimes five axis lathes (high cost) to create detail parts. DTI only uses seven axis lathes. An "axis" is the ability to move back-and-forth in any one direction (X,Y,Z) or rotate around an axis (X,Y,Z). DTI machines complex detail parts for customers using their high precision seven-axis lathes. Mr. Perry Hanchey showed us a lathe making small O-rings from Delrin, a nylon family material. The O-rings are used to hold diamond orifices in place. DTI also builds all their tools in shop. Creative employees sketch an idea. Together everyone improves on the basic idea, parts are machined, and assembled. Improvements from use are incorporated in the second tool.
DIAMOND ROOM One of the machines here had a camera so we humans could see the machining operation which occurs on such a very fine level. Typical aerospace tolerances (0.030) are measured in thousands of an inch. DTI likely deals with tolerances in the hundred thousands of an inch (0.00001). There were employees with large microscopes setting diamond angles. Other machines use diamonds to braze wire. Due to frequency of failure, many customers using sapphire or ruby orifices switch to diamond orifice. (A ruby is a sapphire with some chromium which makes it red.)
EDUCATION Knowing the basics of trigonometrylike the opposite, adjacent, and hypotenuse sides of 90 degree triangles makes cutting parts easier. After high school, the Advanced Machining program at South Puget Sound Community College in Olympia leads to a Computer Numerical Control Technician Certificate. Some graduates of this program now work at DTI.
---SEPTEMBER--- Fall Club Meetings Mon & Thu 2:30-5:00pm Weld Shop (SHS Bldg 800)Sept.8 Thurs.2:30-5:00pm Weld Shop at Shelton High Sept.10 Sat.11:30am-1:30pm 4-H CAD Training Free PUD3 Auditorium 2621 E Johns Prairie Rd Shelton Sept.12 Mon.2:30-5:00pm Weld Shop at Shelton High Sept.13 Tues.4:30-6:00pm Mentor Meeting Weld Shop 2nd & 4th Tuesday Sept.13 Tues.6:00-8:00pm 4-H Council at Mason General Hospital Sept.15 Thurs.2:30-5:00pm Weld Shop at Shelton High Sept.17 Sat.11:30am-1:30pm 4-H CAD Training Free PUD3 Auditorium 2621 E Johns Prairie Rd Shelton Sept.19 Mon.2:30-5:00pm Weld Shop at Shelton High Sept.22 Thurs.2:30-5:00pm Weld Shop at Shelton High Sept.24 Sat.11:30am-1:30pm 4-H CAD Training Free PUD3 Auditorium 2621 E Johns Prairie Rd Shelton Sept.26 Mon.2:30-5:00pm Weld Shop at Shelton High Sept.27 Tues.4:30-6:00pm Mentor Meeting Weld Shop 2nd & 4th Tuesday Sept.29 Thurs.2:30-5:00pm Weld Shop at Shelton High Oct.27 Thurs.5:30-7:30pm 4-H Club Volunteer Orientation 303 N.4th ST
---OUTREACH--- June Computer-Aided-Design training at PUD3 (pending)
Aug. 29 Monday Climber Day at Shelton High
July 30 4-H Extravaganza at Shelton High June 4 Paul Bunyan Parade of Mason County Forest Festival
---2015-2016 OUTREACH--- June 4 Paul Bunyan Parade of Mason County Forest FestivalMay 17 Tues.11:30am-1pm Shelton Kiwanis Club at Xinh's(Hospador/Walker) May 7 Sat. 10am-3pm Lacey STEM Fair Feb.4 Thur. 1st Lunch Robot Demo in Shelton High S.U.B. Jan.30 Sat.10am-2pm 4-H Community Day at Memorial Hall Shelton Feb.4 Thur. 1st Lunch Robot Demo in Shelton High S.U.B. Jan.30 Sat.10am-2pm 4-H Community Day at Memorial Hall Shelton Jan 28 Thur.3-4pm North Mason High Robotics: Demo robot "Gingko" Jan.21 Thur.2:30-7pm Demo "Gingko" for SHS Principal Deyette Jan.18 Visit 35th District Legislators at State Capitol Dec.18 Field Trip to Diamond Technologies Inc. Summer Visit with Rep.Griffey at Roosters in Shelton Summer Visit with Rep.MacEwen in Union
-----2015-2016 HIGHLIGHTS----- June 4 Paul Bunyan Parade of Mason County Forest Festival May 19 Thur.7:00pm CTE Awards at Shelton High S.U.B May 17 Tues.11:30am-1pm Shelton Kiwanis Club at Xinh's May 7 Sat. 10am-3pm (rain or shine) Lacey STEM Fair more info Apr.16 Sat.1pm Walker at SOTAbots Practice Field Tacoma Apr.1-3 (Fri-Sun) Auburn Senior High School District Competition Mar.26 Sat. 11:00AM-1PM Test robot at Team 4450 practice field Mar.3-5 (Thu-Sat) Auburn Mountainview High District Competition Feb.24 Wed. Orientation for next year's Sophomores Shelton High Feb.23 Tues.3:00pm Hansen's Garage 3pm-8:30pm STOP BUILD Feb.12 Fri.2:30-3pm Wood Shop Shelton High Build Castle Mockups Feb.4 Thur. 1st Lunch Robot Demo in Shelton High S.U.B. Feb.1 Mon.2:30-7pm Disassemble 2015 robot "Fir"---Food Ordonez Jan.30 Sat.10am-2pm 4-H Community Day at Veteran's Memorial Hall Jan.29 Fri. Shop; 5:30pm Azteca Supermarket; 7pm "Finest Hour" Cinema Jan 28 Thur.3-4pm North Mason High Robotics: Demo robot "Gingko" Jan.21 Thur.2:30-7pm SHS Principal Deyette Visits---Spaghetti Hansen Jan.18 State Capitol Legislators---Robot Shop---Subs Coach Wright Jan.9 KICKOFF STRONGHOLD Jan.4 Parents Orientation---Potluck Dec.18 Field Trip to Diamond Technologies Inc. Oct.29 Team 4450 Visits Team 5295
Curious? Undecided?See the YouTube videos below. To join 4-H Shelton High Robotics Team 5295 "Aldernating
Current" FIRST Robotics, students need to
join
both 4-H and FIRST. Volunteer instructions below. STUDENTS JOIN 4-H 4-H Online EnrollmentReturning Family Help SheetNew Family Help Sheet NO $25 FEE: Mason County 4-H
waived the youth fee for our 4-H Robotics Team. At payment, pick pay by check. And then don't write a check. HELP: Kathy Fuller, Director, 4-H
Youth Development, (360)-427-9670 x681 (Mon-Thurs). Also you can visit WSU Extension office in Shelton & use their computers. STUDENTS JOIN FIRST FIRST InstructionsEnglish Paper FormsSpanish Paper Forms HELP: US FIRST Helpline (800)-871-8326